build a shop workbench

Clearly, people are torn up about building vs buying their workbench. I still have this bench and when I eventually get a larger shop, I will bring it. The easiest way to build a sturdy basic DIY workbench for your garage or shop. All you need is a few 2x4s and a sheet of plywood. I did not build my bench, I found it for sale in a barn / workshop. Birch top and pine legs, scandinavian design with shoulder vise and face. TERRARIA ADVANCED WORKBENCH

This workstation packs loads of storage and tools in a mobile bundle. This great-looking, wall-hung workbench is compact but built for heavy-duty woodworking. Plus, you can add the handsome, upper cabinet for extra storage space. Take your favorite hobby on the go with this combination storage chest and portable workbench.

Sturdy and solid — nothing on this workbench is fragile. Even the metal vise features heavy wooden jaws, so it has a wide clamping surface and holds a pair of bench dogs. This clamping station is a great multitasker.

One side of the top hosts an array of hold-downs. The other supports your pipe clamps. Combining traditional joinery and modern materials is the key. I used good plywood for the top to ensure I would have a smooth, durable surface to work on. Just like in step 2, I attached a full sheet on top of this top frame. If you modified the size of the sheet in step 2, do the same here—just trim to size. They come in kits of different sizes depending on what size you make your bench.

If you are adding these as well, you will need to follow the instructions to trim down your top panel from step 5 for your traks to fit into. What I did was follow the instructions to drill the holes for the bolts through the surface I was mounting to. I just drilled all the way through my 2x4s. You can see this in my video above. Now, this workbench is large and could have a tendency to sag in the middle.

You could add some supports in the middle to help prevent that, but I wanted this space open. So, instead, I attached some 2x4s along the end to provide a little extra support and help prevent excessive sagging. To add some extra storage and organization to the workbench, I installed some panels and a shelf on the end. NOTE: Double check your own shelf length and cut accordingly.

This has already become my most used piece in the shop. So if you are ready to start working on an ultimate DIY mobile workbench instead of on the shop floor, head over to Build Something for the printable plans. Mobile MultiPurpose Shop Cart. Mobile Miter Saw Stand. Mobile Scrap Wood Cart. I have never seen clamp tracks before. That would make life so much easier! I love the cubbies you added to the work bench. Not sure this would fit in my shop but maybe I can make a smaller version.

Thank you for sharing!! Thank you!

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Attach the shelf brackets to the two strips. The heavier duty the shelf bracket, the better. The top of the bracket is flush with the top surface of the upper strip. Use a plywood piece on top a temporary shelf and then butt the shelf bracket against it. Use 1. You will end up with two strips against the wall with a row of shelf brackets attached to them.

The shelf brackets should be spaced approximately 2 feet. If desired, shelf brackets can be alternated; heavy duty, lighter duty, heavy duty, etc. A 4x8 ft 1. Place the second plank next to left or right of the first one and join the two end-to-end with a 6 in Place another strip across the top of the shelf and screw into the wall studs.

Apply a front strip along the bottom edge of the shelf. Glue and screw a 1. This strengthens the Workbench top while absorbing wear and tear. Attach drawers to the underside of the shelf. These thin drawers will accommodate any small tools you may have.

The drawers should be 2 feet. The short part of the strip can be attached with glue and screws to the plywood sheet. Attach metal drawer slides to the strips. Construct drawers with a hardboard base and pine sides 1x2in or 2. Edges hold the matching drawer slides. These drawer boxes are then slid into the pine strips that are attached to your plywood plank.

What do I use the coach bolts for in the bench construction and how many are needed what length? Is a coach bolt the same as a carriage bolt? From reading the directions carefully, the carriage bolts yes, the same as a "coach" bolt are used to bolt the long top braces to the 4x4 legs 1 at each corner , and to bolt the workbench surface to the top supports.

Not Helpful 6 Helpful Include your email address to get a message when this question is answered. Adding 4x4 posts as legs to the front edge of the floating workbench will greatly increase its strength, which is important if you are going to be using it for pounding on things with a hammer. Helpful 0 Not Helpful 0. Always bring a tape measure minimum 20 feet or 6 meters long to the store with you when purchasing wood.

Wood is commonly mixed around by the customers by accident or cut into smaller lengths and placed back on the rack. Being able to measure out your lengths while shopping can save you time in returns! Using an orbital sander with 80 grit then moving up to grit can give your entire table top a great, even surface.

This also prepares it for varnish. Use the grit between varnish coats for best results. Figure out the lumber measurements before buying them; many lumber and home improvement stores will cut lumber for you if you ask, which will greatly reduce your work time. Instead of using steel nails which tend to "back out" over time, use exterior-grade deck screws. They are significantly easier to remove than nails if you ever need to replace the bench.

Screws are better than nails for the floating shelf project. Drywall screws are cheap, come in many lengths and are easy to drive, but they are for hanging drywall and nothing else; instead, purchase high-quality screws, i. Floor or deck screws. If you use this combination product, consider additional layers of varnish as well, especially if you intend on the table receiving heavy use.

Consider mounting a light above your work surface. Used pool table lighting can be purchased quite cheaply and adds a bit of decor to a garage, but any type of lighting at all will add considerable value to your workspace. Staining won't give you added protection nor will it give you less.

If you want a harder, scratch resistance varnish, I recommend using a waterborne urethane. It is much harder than the oil-based varnishes. However, if you like the oil-based, the high gloss is harder than semi-gloss or satin because it doesn't contain the additives used to dull it down which effect it's durability. Submit a Tip All tip submissions are carefully reviewed before being published. The US lumber industry shortens each 2x4 by half an inch on either side for various reasons shrinkage, smoothing.

Helpful 20 Not Helpful 6. Custom-Sized Workbench. You Might Also Like How to. How to. How to Extend Your Garage. Co-authors: Updated: December 6, Categories: Woodworking Garages. Article Summary X Building a garage work bench involves cutting the frame to size, bolting it together, and attaching a worktop. Thanks to all authors for creating a page that has been read , times.

So, I naturally went to the internet for help and found this article and demonstration. More reader stories Hide reader stories. Did this article help you? Cookies make wikiHow better. By continuing to use our site, you agree to our cookie policy. About This Article Co-authors: Steve Baker May 13, Renee Kellogg Aug 21, This article told me and showed me everything I need to know.

I will definitely be using this site again. Wallace Manning Nov 5, This website, unlike the DIY channel, is just what my doctors ordered. Thank you. Rated this article:. Bill Kovach Jun 29, Easy to understand. I will be using your information to build my workbench. Russ Turek Aug 10, Pictures really helped a lot! Share yours! More success stories Hide success stories. Featured Articles How to. Trending Articles How to.

New Pages. Optional Attach plywood to the lower frame to make a storage shelf. Optional A power strip can be attached to the frame of the workbench to allow for easily plugging in power tools. Optional The top of the workbench can be finished with polyurethane to protect the wood, or covered with a sacrificial sheet of thin plywood to protect it from damage during heavy use.

Optional A heavy duty bench vise can be screwed to the top of the bench, and is a very useful addition to the workbench. The workbench should give many years of good service in your workshop. If the top of the workbench becomes badly damaged or worn after several years of heavy use, the top can be detached and flipped over.

That will allow for at least several more years of use. It must just me being thick as no-one else has mentioned it, but why does it say cut the side pieces 29" not 32" as shown in the picture and why are the central strut pieces 29" not 30" 32" minus 2"? I'm obviously not seeing something and have gone over it several times. I haven't started it yet as I don't want to cut the wrong lengths.

Reply 1 year ago. Question 1 year ago on Introduction. I'm about to build this and I have a question about mounting the vise. There does not seem to be enough overhang on the edges to mount a vise on the corner. I would like to avoid drilling through the 2x4s.

Where would you recommend mounting the vise? I saw this post and I thought, yes I can do that! I decided to use 2x6 boards for the top, and I am going to rosin the top of it. I really believe your pictures showed everything to make this a great project. Just made this yesterday with the help of my yr-old dad.

The instructions were easy to follow. From lumber to workbench in 2 hours! I adjusted the height to be compatible with my table saw so it can be used for outfeed is that a word? It's very sturdy and ready for the many projects to come! Thanks mdavis19 for the really helpful tutorial and video. I have made my own based mainly on yours, although I ended up putting the legs inside the frame rather than outside.

Im pleased with the end result. Its dead level on the top all round, even with the legs not all being totally straight! Question 3 years ago on Introduction. I have a question. Is there any special consideration for using 2x4's for the legs of the bench over perhaps, 4x4's? Some ideas. Do NOT use drywall screws. Use deck screws instead. They're available at HD or Lowes. You can even get stainless ones if you'd like.

I'd also think about using 4 x 6 posts for the corners rather than 2 x 4s, and I'd consider gluing the wooden pieces together for additional strength. I am so excited! I am a 73 year old woodworking granny. I just completed my first project--your workbench. It had a couple of dings on the edge but otherwise was fine. I made it all by myself except my hubby insisted helping me attach the legs and the top.

It took me most of one day to make it. I think I viewed your tutorial at least 10 times. Now I am ready to move onto some small projects like bird houses. Measure twicecut once. Thanks again. I am a rookie in wood working just needing the right direction. Thanks for the instructions. Just finished with a coat of deck stain and polyurethane.

Added some wheels as an added touch to move around the garage as needed. Since drywall screws have lousy shear strength, I'd just suggest deck screws instead. Otherwise great plans! Reply 5 years ago. I was going to say the same thing. Use deck screws, or any kind of wood screws. I snapped plenty of drywall screws in projects like this, before learning that they are really not meant for wood.

Love it! Thanks so much for sharing this. I reckon I'll be using your ideas to make a similar one. Hi Jeff Love the videos. I hope that you can make a video one day on how to make a sturdy shelf for a basement. Thanks, Bob. Is it necessary to have two 2"x4"s per leg? If only one were sufficient, you could save on weight, cost and labor.

By mdavis19 Follow. More by the author:. The materials This workbench is built from a solid-core wooden door re-purposed as a bench top, and mounted on a frame of 2X4 lumber. Here is the list of materials required: 1 36 by 80 inch solid core wooden door. Select straight pieces without twists, splits, or a lot of large knots for best results The screws and 6 steel angle brackets also came form the local big box store.

The tools The tools that were used for constructing the workbench consisted of: A power mitre box saw for cutting the 2X4s to length. A cordless screw gun for driving in the screws. A cordless drill for pre-drilling screw holes.

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build a shop workbench


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